Realize the benefits of smart manufacturing FactoryTalk MES and The Connected Enterprise BEGIN
Addressing those challenges with dexterity can deliver improvements and efficiencies FactoryTalk ProductionCentre MES and The Connected Enterprise not only resolve production issues in the short term but also transform them into operational advantages in the long term The workplace and the workforce are changing presenting significant challenges Addressing the Issues MES Strategy Case Studies YOUTH VERSUS EXPERIENCE More intelligent devices are added every day yet few enterprises leverage the full capabilities of those devices Meanwhile ERP is finally reaching maturity exposing potential gaps in efficiency ProductionCentre MES connects enterprises so that they can realize the value of intelligent devices closing the information loop from execution through data management FactoryTalk Applications Work with Rockwell 2
Address changes IMPROVE COMPLIANCE Combining an execution system for the plant floor with the rich functionality of application software ProductionCentre MES enables both effective control of the manufacturing process and the integration necessary to create a truly Connected Enterprise Compliance is required in many forms from track and trace genealogy to counterfeit prevention to recordkeeping process enforcement electronic batch recording and more ProductionCentre MES streamlines and automates activities to ease and even improve demonstrated compliance Protect intellectual property As retirees exit the workforce intellectual property is walking out with them faster than new workers can be hired and trained ProductionCentre MES models the manufacturing process to drive out variability through automated setup work instructions and integrated quality processes Facilitate continuous improvement Even once new talent is in place new challenges can arise in the form of higher expectations from technology than yours may be delivering Continuous improvement initiatives are an essential element of employee retention and help insure quality With ProductionCentre MES quality processes become integral to production activities allowing process data to be viewed in context of orders products suppliers and materials so that plants can learn more The more plants know the more they can do with that knowledge Addressing the Issues MES Strategy Case Studies FactoryTalk Applications Work with Rockwell 3
THE ROCKWELL AUTOMATION MES Strategy We offer FactoryTalk ProductionCentre software has a distinct advantage over other MES solutions Broad process discrete and hybrid MES functionality from market leading products Built on more than 100 years of Rockwell Automation production and control platform experience our global production expertise is unparalleled enabling us to understand and improve processes or applications we encounter Industry suites and application solutions that provide synchronized workflows business rules and user experience Scalability and flexibility modular solutions range from a machine line or work area level with a single application to an integrated multi plant MES solution ProductionCentre MES leverages that knowledge and understanding so that maximum breadth and depth of integration with your control system is entrenched in every application M ulti site customer deployments globally centrally distributed and cloud Leverage more than a century of experience coupled with modular applications to achieve scalable smart manufacturing Addressing the Issues MES Strategy Case Studies After all who else should you choose to orchestrate and control your automation infrastructure than the very people who built it enabling you to reduce risks and integration and maintenance costs FactoryTalk Applications Work with Rockwell 4
THE ULTIMATE TEST TANGIBLE RESULTS Many manufacturers test their solutions Some may even have them tested independently However only one manufacturer puts their products to the ultimate test by installing them and using them day in day out in their own manufacturing plants Reduced inventory from 120 to 82 days Increased on time delivery to 96 We employ ProductionCentre MES in all 18 of our manufacturing plants which provide the perfect proving grounds and the ideal drivers of product reliability productivity and development Reduced lead times by 50 Improved product availability by 16 The system provides data collection capabilities that significantly improve product quality Just as importantly it creates a set of applications that can be used in all major Rockwell Automation manufacturing facilities delivering a common platform that can be expanded to different regions and different product groups while retaining an efficient and accurate way of measuring KPIs I mproved product quality through 50 reduction in defects I ncreased annual productivity by 4 to 5 This system gives us an enterprisewide benchmark which is exactly what we needed It increases efficiency and improves quality on the plant floor thereby driving overall improvements in our operational productivity FIND OUT MORE Bob Rossoll Project Manager Rockwell Automation Addressing the Issues MES Strategy Case Studies FactoryTalk Applications Work with Rockwell 5
Leading baby food manufacturer fortifies processes to meet revised regulations and boost production TANGIBLE RESULTS Met regulatory standards A leading baby food manufacturer in China aimed to double production of infant formula in its main plant Following national issues with infant formula contamination the Chinese government imposed strict regulations to ensure product quality making rigorous track and trace systems mandatory ecognized by CFDA as best R track and trace system in the infant formula industry Paperless track and trace system records all data in supply chain required for CFDA Increased production by 14 Reduced production costs by 3 To meet an annual production goal of 100 000 tons of infant formula and to comply with new regulations the company installed the Rockwell Software CPGSuite software CPGSuite software integrates seamlessly with the factory s ERP WMS and control systems automatically proofing material error and improving product tracing The manufacturer estimates the system will reduce production costs by 3 and increase productivity by 14 per year We were able to cut the process of manually collecting and entering data which also led to better track and trace Rockwell Automation is helping us be efficient while providing the highest levels of quality FIND OUT MORE Chief Information Officer Leading Baby Food Manufacturer Addressing the Issues MES Strategy Case Studies FactoryTalk Applications Work with Rockwell 6
LEARN FROM OTHERS SUCCESSES Window manufacturer improves performance and integrates control and information in six months Andersen Windows implemented a new extrusion facility to improve production During the process they developed an integrated information and control platform gaining real time visibility into key process indicators and improving their ability to control quality from the shop floor to the top floor using FactoryTalk software and ProductionCentre MES Read more MES solution cuts paper and improves quality for pharmaceutical manufacturer Learn how Zhejiang Medicine Company integrated PharmaSuite MES with its warehouse management system WMS to implement automatic data capture capabilities and integrated label application The new solution enables a paperless operation that allows for Review by Exception easing regulatory reporting and compliance Read more Addressing the Issues MES Strategy Case Studies FactoryTalk Applications Work with Rockwell 7
Modular scalable MES Tap into scalable FactoryTalk ProductionCentre MES applications that address specific manufacturing challenges like quality machine performance and track trace and genealogy Solutions can start at the machine line or work area level with a single application and with minimal infrastructure requirements and scale to an integrated MES solution as your strategy grows ADDITIONAL CAPABILITIES Error Proofing Inline Vehicle Sequencing ILVS FactoryTalk Production Organize your production activities and improve work instruction deliveries to personnel in complex operations Track and Trace Genealogy FactoryTalk Performance Offer deeper visibility into your operations These new insights can help you drive continuous improvement enable preventive maintenance and improve asset utilization Serialization Requirements Weigh and Dispense FactoryTalk Warehouse Increase profitability by helping to improve material equipment and operator traceability as well as material visibility of WIP and finished products Recipe Management and Execution FactoryTalk Quality Model and enforce in process quality regimens This can help ensure you deliver quality products and quickly react to quality issues Electronic Batch Records and Review Electronic Parts Kitting Addressing the Issues MES Strategy Case Studies FactoryTalk Applications Work with Rockwell 8
Work together with Rockwell Automation INFORMATION SOLUTIONS Make more of your connected enterprise by connecting with Rockwell Automation and our partners Get answers to your questions on sales products services and technical support Find out more Manufacturing information and services transform Access help to design build and maintain yoursystems system solution through the Rockwell Automation PartnerNetwork of leading distributors system integrators and others Find out more your raw data into useful actionable information Continue to Explore Connect with us rockwellautomation com Allen Bradley Automation Fair CompactLogix ControlLogix Encompass Integrated Architecture Builder Kinetix PartnerNetwork POINT I O PowerFlex ProposalWorks Rockwell Automation On The Move Rockwell Automation TechED Studio 5000 Studio 5000 Architect and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Information Solutions Information Systems MES Analytics Collaboration Tools Information Services Publication INFO BR004B EN P March 2019 Copyright 2019 Rockwell Automation Inc All Rights Reserved Printed in USA Applications PG 1 PG 4 PG 7 PG 8 Supersedes Publication INFO0 BR004A EN P October 2016 PG 5 BEGIN