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Appleton™ LED LuminairesReliable LED lighting solutions that deliver superior illumination for safer, more productive environments. LED Lighting Solutions Engineered for Demanding Environments
1Whether upgrading a plant’s legacy lighting system or designing a new facility, count on our LED lighting solutions. At Emerson, we understand that harsh industrial or hazardous environments demand reliable equipment. That is why we are constantly striving to improve your operational performance by protecting you and your equipment, with the latest in today’s LED lighting technology. Our Appleton™ LED luminaires are designed to deliver superior illumination with unparalleled protection and operate across your facility without incident. For proper illumination in extreme conditions, you need a lighting manufacturer who engineers their LED luminaires to ensure optimal light dispersion; creating more usable light. From area to task, ood to emergency, our Appleton LED luminaires maximize usable light enabling you to work safely and comfortably.We also recognize the importance of having LED solutions that are correctly certied for your geographic location and environment. Whether your geography requires ATEX, IECEx, NEC or CEC certication, our regulatory involvement, technical expertise and range of LED luminaires solve the challenges of outtting your facilities. Our engineers continue to deliver unparalleled innovative advancements in LED lighting, making Emerson the right choice for harsh industrial or hazardous location luminaires.
2Get the most from your LED investment, with lighting quality that makes a difference. Rugged Reliability LED Applications and IndustriesThrough robust engineering and unprecedented innovation, our LED luminaires answer the need for safety and reliability. Learn more. p 3We offer harsh industrial and hazardous location LED luminaires to meet all your application requirements – without compromise. Learn more. p 13High Quality Illumination Appleton LED LuminairesAppleton LED luminaires are designed to make usable light the foundation for safer, more productive environments. Learn more. p 5Consider it solved with our extensive offering of LED luminaires. Learn more. p 15— A-51™ LED Factory Sealed p 17— Code•Master™ LED Factory Sealed p 19— Contender™ LED p 21— ATX™ FDLED p 23— ATX FELED Series Nonmetallic LED p 25— Mercmaster™ LED Generation 3 p 27— Mercmaster LED Low Prole p 29— Viamaster™ LED p 31— Areamaster™ Generation 2 LED p 33— Baymaster™ LED p 35— ATX DEMULED LED p 37— ATX FDBAES LED p 38— ATX FNES LED p 39— N2LED p 40Luminaire System Life and Total Cost of OwnershipLEDs provide an opportunity to reduce energy consumption and maintenance costs. This translates into real savings for facilities. Learn more. p 7Certification StandardsDelivering high quality illumination with superior protection is our top priority, that is why our LED luminaires are engineered to adhere and exceed industry standards. Learn more. p 9Methods of Protection and Environmental Ratings Lighting ServicesWe relentlessly test our xtures to ensure they meet or exceed their rated capabilities even in the most extreme conditions. Learn more. p 11Our experts can work with you to provide the optimal lighting solution for your facility. Learn more. p 41
3Rugged Reliability Reliable ProtectionOur Appleton LED luminaires are protected with gaskets that keep water and dust on the outside. Critical to reliability, gasket seals are tested to the stringent application requirements encountered in heavy industrial and hazardous applications. Gasket performance testing is conducted according to ASTM-D-395 through ISO accredited third party laboratories. We conduct a number of extended duration product life tests exceeding product operating specications and verifying long term eld reliability. Aging tests include thermal endurance spanning -50°C to +120°C (-58°F to +248°F), humidity levels of 95% RH, and continuous Ultra Violet (UV) exposure. We select top grade gasket material composed of high performance closed cell silicone foam. The superior low compression set characteristics deliver years of reliable service in the toughest environments on the planet.Thermal DesignLED reliability begins with good thermal design. Appleton LED luminaires emphasize thermal performance rst and foremost to provide long term eld reliability. Extensive thermal simulation during the design process ensures driver electronics and LED semiconductor devices operate within their thermal limits even at the xture’s maximum rated ambient temperature. No failure prone fans or other active thermal management devices are employed. Our designs optimize housing thermal conduction, maximize radiating surface areas, and employ strategically placed thermal conduction breaks to balance heat ows within each LED xture (Patent Pending). Appleton LED luminaires deliver rated illumination through their full ambient operating temperature range to make sure your facility is safely lit even when the going gets hot. Corrosion ResistanceEmerson uses a proprietary nishing technique to protect and seal our Appleton LED products. This nish and its’ advantages come standard on all our coated products, providing superior protection at no extra cost. Epoxy powder coat products last longer, thus reducing callbacks, lowering total installation and operation costs. All Appleton LED luminaires are suitable for use in wet locations and undergo rigorous testing procedures that comply with Marine Outside Type (Salt Water).Emerson products are exposed to the toughest environments on earth from the deserts of Saudi Arabia, to off shore platforms, and the North Slope of Alaska. Many of these environments are hazardous, and dependable lighting is essential to keeping workers safe. We understand that reliable lighting is key to improving operational efciency and reducing expensive maintenance costs. Our commitment to reliability begins with a rigorous process, where we qualify that our designs perform in environments beyond our worst expectations relative to corrosive atmospheres, extreme temperatures, heavy vibration, and electrical disturbances. Mercmaster LED Generation 3 Thermal Simulation
4Rugged Reliability Superior Surge SuppressionLightning strikes and electrical devices such as motors and circuit contactors can induce transient surges that pose a threat to LED lighting installations. Appleton LED luminaires include a robust 6KV surge suppression circuit to protect against damage caused by surge energy, enhancing reliability, minimizing maintenance and downtime, and extending the life of the lighting installation. We also offer 10KV surge protection on oodlights and high bays for use in high surge risk areas.100% Inspection GuaranteeEmerson’s commitment to quality doesn’t stop at product design. One hundred percent of Appleton luminaires undergo comprehensive electrical and dielectric testing prior to nal inspection. Components and luminaires are bar code traceable to a specic manufacturing lot to allow us to identify and prevent potential product concerns. Our patented optical tester insures light output, color and distribution within specication, and a burn in process identies infant mortality concerns before a product leaves the factory. Product packaging is tested and certied to International Safe Transit Association (ISTA) standards ensuring that your luminaire will arrive at your facility in the same condition it left ours every time.Shock and Vibration Our Appleton lighting xtures are designed to be used in areas where high vibration is a constant occurrence. Exterior features, such as captive hardware and integral redundant die cast safety retention points, help protect workers from parts falling into work areas and production processes. Vibration tests involve sweeping through a range of frequencies and resonance points in the x, y and z axis with Gs well beyond expected application levels. To ensure interior components remain protected, impact tests are performed to IEC and NEC/CEC standards after material aging and temperature cycling to verify robust enclosure performance.Top Tier Components Emerson knows that world class reliability starts with quality components. Our rigorous supplier selection process accepts only the few that share our passion for long term reliability. Only top tier LEDs make their way into an Appleton luminaire. Our LED suppliers perform functional tests that exceed the requirements of LM80 to insure years of stable operation with best-in-class depreciation and color shift. Testing is extended past the 6,000 hour IES requirement to upwards of 15,000 hours to increase condence in the TM21 prediction of long term performance. Appleton LED drivers use the highest quality electronic components and undergo rigorous qualication and production testing. Areamaster Generation 2 LEDAssembly Exploded View20% Outside80% InsideLightningElevatorsElectrical AccidentsPump MotorsSwitchingCap BanksAir ConditionersAir CompressorsBlower MotorsOfce EquipmentUtility GridSwitching
5High Quality IlluminationThe Illuminating Engineering Society of North America (IESNA), species different types of luminaire light distribution classications for roadway lighting. Besides roadway lighting, they are also commonly used to describe the distribution of AppletonTM xtures installed in industrial and hazardous applications for task, area, low bay and high bay lighting applications. The Right Beam Pattern for Your ApplicationType 1 Type III Type V Narrow Type V Medium Type V WideThe value in lighting is in enabling you to comfortably and safely work in harsh industrial or hazardous environments. The challenges of bad color, shadows, glare, and inconsistent illumination are complex. Appleton luminaires maximize usable light that is comfortable and appropriate for the application: providing a high quality LED experience.Secondary optics are used to direct light from the source to where it is needed. Unlike HID lamps, LEDs are highly directional, requiring specialized optics to reduce glare and provide even light distribution in a beam shape optimized for specic applications. Well designed optics can help designers achieve ideal spacing and minimize the number of luminaires required. Our secondary optics set the industry standard for comfortable, evenly distributed lighting, with a selection of patterns. Our Secondary Optics Help Improve Fixture SpacingNEMA 5x5 NEMA 7x6 NEMA 7x7Flood lights are classied by the National Electrical Manufacturers’ Association (NEMA). The NEMA Type species how wide or narrow the light is projected out of a ood light. This light distribution is also referred to as beam spread or beam pattern. Typically, the greater the distance between the ood light and the ground or the object being illuminated, the narrower the beam.Secondary Optics – Task LightingSecondary Optics – Flood Lighting
6High Quality IlluminationCorrelated Color Temperature (CCT), refers to the color appearance or the look and feel of the light source. The cooler or crisper the appearance of a light source means the higher the CCT measured in Kelvin (K). Many Appleton LED luminaires offer more than one color temperature. • Three color temperatures to suit customer preference• Preferences shift from blue-rich, 5000K CCTs to warmer values — Bluish-White = K — Yellowish-White = K4000K: Neutral White 3000K: Warm White5000K: Cool WhiteColor Temperature OptionsSelecting the Right Lumen LevelGuide to Using CCTColor Temperature Warm White Neutral Cool WhiteKelvin 3000K 4000K 5000KMood and Effects Soft, Warm, Pleasing Neat, Clean, Efcient Bright, AlertTypical ApplicationsInterior, Dark Sky or Wildlife FriendlyLow Mounting Heights, WarehouseReading, Highlighting Details, Fog, DustA Word About Perceived BrightnessThe human eye has two types of photoreceptors: cones, which are active in brighter light levels, and rods, which take over in darker conditions. Commercial photometry measurements are based on photopic luminous efciency, which only involves the cones. However, recent research shows that a white light source is perceptually and functionally brighter than its High Intensity Discharge (HID) equivalent, especially in a dimly lit application, due to the difference in the spectral power distribution of these light sources. Unfortunately, no universal standard exists today to convert traditional HID measurements to their LED counterparts.Because LED luminaires are more efcient than their HID predecessors, a watt for watt replacement would yield signicantly higher than desired light levels. Generally, an LED equivalent luminaire produces the same light with 1/3 to 1/2 the energy consumption of HID. To the right is a guideline of the total LED luminaire output needed to effectively replace an HID luminaire. Since mounting height, luminaire beam pattern, and overall lighting conditions can all affect perceived illuminance levels, it is always best to request a lighting simulation and a luminaire sample. Contact an AppletonTM representative for more information.HID Equivalent LED Lumen Range70 Watt 2000–3000100 Watt 3000–4000150 Watt 4000–5000175 Watt 5500–7000250 Watt 8000–10000350 Watt 10000–12000400 Watt 12000–14000600 Watt 16000–18000750 Watt 18000–200001000 Watt 24000–260001250 Watt 29000–310001500 Watt 37000–39000
7Luminaire System LifeA Word About LED Life Specifications While standards exist for reporting LED depreciation, no accepted standard exists for luminaire life. Manufacturers use a variety of terms to describe projected LED life. Here are a few of them and their accepted denitions:LM-80 Testing StandardThe IES LM-80 standard species a testing method for evaluating the useful life of an LED package or array. It requires at least 6,000 hours of actual LED operation, with lumen output measured and reported every 1,000 hours. These results can be used to interpolate the lifetime of an LED source within a system using the in-situ LED source case temperature.L70 Reported Lumen MaintenanceL70 is the time it takes for an LED’s lumen output to depreciate to 70 percent of its original output. L70 is extrapolated per the calculator provided in IES TM-21, factoring in both application drive current and LED junction temperature. The standard limits reported lifespan to 6 times the number of LM-80 test hours, so that a 10,000 hour test can yield, at most, a 60,000 hour rating.L70 Calculated Lumen MaintenanceThe TM-21 calculator allows manufacturers to calculate an estimated lumen maintenance beyond the 6 times rule. Although this can be useful for evaluating LED performance, lifetime values that exceed the 6 times multiplier are considered high risk.Appleton LED products provide energy efcient and environmentally friendly, functionally equivalent, high quality white light with better visibility, no startup delay, no degradation in lighting quality due to on/off cycles, and no end-of-life cycling. Most people understand that these are benets to switching to LED lighting. Quantifying these benets and determining total cost of ownership, however, can be difcult due to the lack of an IES standard dening luminaire life.True Economic LifeTM-21 assesses lumen maintenance, but not the performance of a complete luminaire system under real world conditions. To determine expected economic life, we evaluate the entire system, including projected LED driver life, power line surge and noise immunity, light engine performance under thermal shock, long term gasket endurance against moisture ingress, and corrosion resistance.One key factor is operating temperature, which can vary considerably with changing daily and seasonal temperatures. When operating within ambient temperature ratings, the average temperature of the environment over time provides a suitable approximation for predicting luminaire life.10K100908070605020K 40KLifetime (Hours)Ambient Temperature +40°C (+104°C) to +65°C (+149°C) Luminaire Maintenance60K 80K 100K120KHIGH PRESSURE SODIUMLEDMETAL HALIDEAmbient TemperatureLuminaire Life (Hours)Number of Years at 24 Hours UsageNumber of Years at 12 Hours Usage+25°C (+77°F) 200,000 23 46+40°C (+104°F) 100,000 11 23+55°C (+131°F) 90,000 10 21+65°C (+149°F) 50,000 6 11Note: Example for 400W Equivalent Areamaster Generation 2 LED
8Total Cost of OwnershipAlthough LED luminaires are inarguably more expensive than traditional lighting technologies, the savings in energy and maintenance costs provide a compelling case to upgrade your lighting. Even without taking into account improvements in safety and worker productivity, these easily quantied costs provide adequate justication.Cost of Ownership Comparison LuminairePower Consumption(Watts)Lumen OutputYearly Energy CostsLED / Lamp LifeAnnual Maintenance CostsYearly Total CostsYearly LED SavingsYearly SavingsTask Lighting ExampleMercmaster LED Low Prole 28 3,300 $24.53 100,000 hrs — $24.53$117.81 83%Mercmaster III Low Prole 70W 94 5,329 $82.34 24,000 hrs $60.00 $142.34Flood Lighting Example Areamaster Generation 2 LED 110 14,200 $96.36 100,000 hrs – $96.36$341.23 78%Areamaster 400 W HPS 465 30,900 $407.34 24,000 hrs $30.25 $437.59Energy Costs = Watt x 24 x 365/1000 (Kwh/yr) x $.10/Kwh Maintenance Costs = (87,600/24,000 x lamp cost + one ballast replacement)/ 5 yearsAppleton Lighting Retrofit CalculatorCalculate maintenance, energy and environmental savings achieved by upgrading to our Appleton LED luminaires with this interactive tool. Visit masteringled.com to calculate project savings. Dramatically Reduce Your Lighting CostsJust because your operating budget is low, doesn’t mean your expectations have to be. When evaluating lighting systems, consider both the total system power consumption and the expected luminaire life, in order to evaluate energy and maintenance costs and savings. Maintenance SavingsEnergy Savings SafetyField Replacement Components$Metal halide lamps last an average of 20,000 hours, or 2.28 years, in continuous use. By contrast, LED luminaires are typically rated for 60,000 hours and can exceed 200,000 hours depending on ambient temperature. Longer luminaire life means more time between lamp replacements; resulting in minimal maintenance downtime.LED luminaires provide far greater lighting efcacy compared to traditional lighting sources. Savings of over 70% can be achieved simply by retrotting with LED. LED luminaires provide instant on and cold-start capabilities without end-of-life degradation or premature failures due to frequent cycling; providing a safer work environment particularly in extreme temperatures. The solid state (no moving parts) nature of our luminaires are perfect for high vibration work environments such as oil rigs.By upgrading to an LED solution, maintenance personnel no longer need to change lamps and ballasts. However, we understand that occasionally things go wrong. Production disruptions due to light outages are minimized with our expansive range of replaceable globes and LED drivers.
9Electrical installations in North America are governed by the National Electrical Code (NEC) and Canadian Electrical Code (CEC). The codes were developed for the purpose of life and property protection. Products intended for installation in hazardous locations must be listed or certied for the specic Class, Division or Zone, and Group highlighted below. NEC/CEC Hazardous Location Classes Divisions GroupsClass I: GasesAreas in which ammable gases or vapors in the air, in sufcient quantities to ignite or explode.Division 1: Always PresentAreas in which ignitable concentrations of hazards exist under normal operation conditions and/or where hazard is caused by frequent maintenance or repair work or frequent equipment failure.Class I: GasesGroup A - AcetyleneGroup B - HydrogenGroup C - EthyleneGroup D - PropaneClass II: DustAreas in which combustible dust may be suspended in the air or accumulates on electrical equipment in quantities sufcient to ignite or explode.Division 2: Not Normally Present Areas in which ignitable concentrations of hazards are normally in closed containers or closed systems. Hazards may be present due to accidental rupture or breakdown of such containers or systems.Class II: DustsGroup E - Electrically conductive dustGroup F - Carbonaceous dustGroup G - Agricultural and polymer dustClass III: FibersAreas in which easily ignitable bers or yings are present. Typically bers and yings are not suspended in the air, but can collect around machinery or on lighting xtures.Simultaneous ExposureAs specied in UL 844, The exterior surface temperature of a luminaire for use where Class I and Class II conditions may exist simultaneously shall not exceed:a. +165°C (+329°F) for Class I and Class II, Group G, Groups F and G, or Groups E, F, and G; orb. +200°C (+392°F) for Class I and Class II, Group E, Group F, or Groups E and FExamples of NEC/CEC Class I, Division 1 and 2 SituationsClass I, Division 1 Class I, Division 1 and 2 Non ClassifiedExample 1Conditions: Class I, Division 1 hazard exists during normal operation conditions• Open air mixing tank• Products stored in work area Area classified based on properties of vapors present Electrical equipment must use approved Division 1 NEC protection techniques and wiring methodsExample 2Conditions: Division 2 area can exist where vapors are normally in closed system or containers Division 1 and 2 areas separated by barrier or space (transition zone)• Hazardous areas properly documented• Division 2 must use approved NEC wiring methods and products Stored products outside Division 1 work area Non hazardous areaExample 3Conditions: Closed tank and piping confines Division 1 Yellow area qualifies as Division 2 Stored products not present Purged/pressurized control room qualifies as “non hazardous” is sealed off from Division 2 area Electrical equipment in Division 2 must use approved Division 2 protection techniques and productsNEC/CEC Area Classification
10Global Comparison of Hazardous LocationsComparing IECEx Zone and NEC/CEC DivisionsRisk Continuous Danger Potential Danger Accidental DangerCEC/IEC Zone 0 / Zone 20 Zone 1 / Zone 21 Zone 2 / Zone 22NEC/CEC Division 1 Division 2• IEC publication 60079-10 uses Zones to dene the guidelines for classifying hazardous areas.• CEC Section 18 uses Zones to dene the guidelines for classifying hazardous areas.Gases Zone 0 - Areas where explosive gas atmosphere is continuously present or present for long periods of time.Zone 1 - Areas where explosive gas atmosphere is likely to occur in normal operation or can be expected to be present frequently.Zone 2 - Areas where explosive gas atmosphere is not likely to occur and if it does, it will only be present for a short period of time.DustsZone 20 - Areas in which a combustible dust, as a cloud, is present continuously or frequently during normal operations in sufcient quantities to produce an explosive mixture.Zone 21 - Areas in which a combustible dust, as a cloud, is likely to occur during normal operations in sufcient quantities to produce an explosive mixture.Zone 22 - Areas in which combustible dust, as a cloud, is not likely to occur, but may occur infrequently and persist for only short periods of time.Other global standards exist, including IECEx. The objective of the IECEx System is to facilitate international trade in equipment and services for use in explosive atmospheres, while maintaining the required level of safety. CEC/IECEx Hazardous Location Zone 0 Zone 0 Zone 1 Zone 2 CEC/IECEx Zone Classification
11Methods of ProtectionLighting plays a critical role in the safe, efcient, and productive operation of any industrial facility or production process. In addition to providing light, luminaires for these industries must address and overcome the inherent challenges of hazardous environments. Properly lighting hazardous locations requires knowing the facility environment, combustible composition, and xture application.Explosionproof and Flameproof• Class I, Division 1 Explosionproof or Zone 1 Flameproof• Class II• An ignition is never allowed into the environment from the luminaire interior• Engineered amepaths vent the pressure of an explosion• Cooled gases are released from the amepaths at temperatures that will not ignite the surrounding ammable atmospheres• “T” ratings are measured on the exterior due to the explosionproof and ameproof luminaire’s ability to disarm any explosion caused within the interior of the luminaireEnclosed and Gasketed• Class I, Division 2• Class II• Sealed to prevent the hazardous atmosphere from entering the xture’s interior• Prevent dust ingress in agricultural and mineral processing plants• Contoured surfaces prevent accumulation of dust and reduce blanketing• Internal components engineered to radiate less heat• “T” ratings are measured on the inside because if a hazard is accidentally released into the atmosphere and reaches inside the luminaire, it will not ignite assuming the luminaire’s “T” rating is below that of the hazardT - CodesEvery hazardous atmosphere has a temperature that, if exceeded, will cause the ammable or combustible to ignite. Accordingly, this temperature, called the “T” rating, is a critical safety benchmark. Hazardous location luminaires must run cooler than the ignition temperature of the surrounding atmosphere.Per the “T” code chart, T1 rated luminaires run hot and can only be used in locations where the risk of explosion only exists at temperatures above +450° C (+842° F) to ignite. Conversely, T6 rated luminaires run the coolest and can be used in very volatile environments where temperatures can not exceed +85° C (+185° F).The “T” code for a xture is the temperature of the hottest spot on or in the luminaire depending on the luminaires’ Class or Zone rating. Whether the “T” rating is recorded on or in the luminaire depends on whether it is enclosed and gasketed, explosionproof or ameproof.MaximumOperatingTemperaturesTemperatureClass (T-Code)°C °F450 842 — T1300 572 — T2280 536 — T2A260 500 — T2B230 446 — T2C215 419 — T2D200 392 — T3180 356 — T3A165 329 — T3B160 320 — T3C135 275 — T4120 248 — T4A100 212 — T585 185 — T6Mercmaster LED Low ProleCode•Master LED
12Environmental RatingsThe IEC Ingress Protection classication system designates the degree of protection provided by an enclosure against impact and/or water or dust penetration (ingress). It has two numbers; rst - protection against solid objects, second - protection against liquids. The NEMA Standard for Enclosures for Electrical Equipment test for environmental conditions such as corrosion, rust, and icing. NEMA Enclosure TypesType Fixture Use IP Code Rating3R — Indoor or outdoor use, rain, sleet, external formation of ice —244 —Indoor or outdoor use, rain, sleet, wind blown dust and rain, splashing water, hose directed water, external formation of ice—664X —Indoor or outdoor use, rain, sleet, wind blown dust and rain, splashing water, hose directed water, corrosion, external formation of ice—66Marine Outside Type (Salt Water)Most Appleton LED lighting products meet the listing requirements of this sub group of UL 1598A, Supplemental Requirements for Luminaires for Installation on Marine Vessels. As a result, our lighting products are suitable for use on off shore platforms and on ships.Test requirements include:• Hose test — 25.4 mm (1 in) nozzle, under a pressure of 103 kPa (15 lbs) per square inch from a distance 3.05 m (10 ft) for 5 minutes• Corrosion test — Salt spray (fog) testing for 200 hours Ingress Protection (IP) CodesFirst Number: Solid Objects Second Number: Liquids0 — No protection 0 — No protection1 — Objects greater than 50 mm (1.97 in) 1 — Vertically dripping2 — Objects greater than 12.5 mm (0.49 in) 2 — Dripping up to 15°3 — Objects greater than 2.5 mm (0.10 in) 3 — Limited spraying4 — Objects greater than 1 mm (0.04 in) 4 — Splashing from all directions5 — Dust protected 5 — Hosing jets from all directions6 — Dust proof 6 — Strong hosing jets from all directions7 — Temporary immersion8 — Continuous immersionSuitable for Use in Wet LocationsDened by the National Electrical Code (NEC) as “Installations underground or in concrete slabs or masonry in direct contact with the earth; in locations subject to saturation with water or other liquids, such as vehicle washing areas; and in unprotected locations exposed to weather.”
13LED Lighting ApplicationsLuminaires are commonly categorized according to the type of lighting application, lumen level or mounting height. Choosing the right luminaire based on application is critical for providing safe and comfortable light. Task LightingTask lighting provides illumination to accomplish a specic task, such as reading a meter or gauge or safely lighting a walkway. Typical mounting heights are 3 meters (10 feet) or less. Low Bay or Area LightingLow bay or area lighting provides illumination of areas with mounting heights up to 6 meters (20 feet). Typical applications require less than 10,000 lumens, which is closest to a traditional 250 Watt High Intensity Discharge (HID) luminaire. Flood Lighting Flood lighting uses a broad light spread to illuminate a wide area or a focused beam to project light over a great distance. Mounting heights are usually 6 meters (20 feet) or higher. Flood lighting provides safe and secure lighting. Common applications include tank farms, loading docks and perimeter fence line lighting. High Bay LightingHigh bay is used to describe lighting applications with mounting heights over 6 meters (20 feet). The locations to be lit normally require greater than 10,000 lumens. Typical applications might include; warehouses, wastewater treatment facilities, production or processing plants, storages areas or foundries.
14LED Lighting Industries Hazardous Harsh Industrial Refining/PetrochemicalFoundryMidstream Oil and GasPulp and PaperUpstream Oil and GasWastewaterGrain Processing Warehouse
15Each application deserves a tailored lighting solution. Our broad range of reliable and energy efcient LED lighting products deliver superior light distribution and maximize usable light in harsh industrial or hazardous environments. Appleton LED Luminaires Lighting ApplicationLED Lighting Product SeriesCertificationsEmergency Battery BackupOrdinary LocationNominal Lumen OutputsColor Temperature (CCT) NEMA Light DistributionNEC/CECATEX/IECExClass I Class IIClass III1500 - 25002500 - 35003500 - 45004500 - 55007000 - 80009000 - 1000011000 - 1200013000 - 1400015000 - 1700018000 - 2000022000 - 2400028000 - 3000035000 - 380005000K4000K3000KType VType V WideType IIIType I7x67x75X53X3Division 1Division 2Zone 1Zone 2Division 1Division 2Zone 20Zone 21Zone 22Zone 1Zone 2Zone 21Zone 22Area/TaskA-51 LED Factory Sealed Code•Master LED Factory Sealed Contender LED FDLED LED FELED Series Nonmetallic LED Mercmaster LED Generation 3 Mercmaster LED Low Prole Viamaster LED Flood Areamaster Generation 2 LED High Bay Baymaster LED EmergencyDEMULED LED FDBAES LED FNES LED N2LED Available in NEC/CEC only.
16Appleton LED Luminaires (co ntinued)Lighting ApplicationLED Lighting Product SeriesCertificationsEmergency Battery BackupOrdinary LocationNominal Lumen OutputsColor Temperature (CCT) NEMA Light DistributionNEC/CECATEX/IECExClass I Class IIClass III1500 - 25002500 - 35003500 - 45004500 - 55007000 - 80009000 - 1000011000 - 1200013000 - 1400015000 - 1700018000 - 2000022000 - 2400028000 - 3000035000 - 380005000K4000K3000KType VType V WideType IIIType I7x67x75X53X3Division 1Division 2Zone 1Zone 2Division 1Division 2Zone 20Zone 21Zone 22Zone 1Zone 2Zone 21Zone 22Area/TaskA-51 LED Factory Sealed Code•Master LED Factory Sealed Contender LED FDLED LED FELED Series Nonmetallic LED Mercmaster LED Generation 3 Mercmaster LED Low Prole Viamaster LED Flood Areamaster Generation 2 LED High Bay Baymaster LED EmergencyDEMULED LED FDBAES LED FNES LED N2LED
17FeaturesThe Appleton A-51 LED luminaire is designed to provide the benets of LED lighting in low mounting height applications previously served by incandescent luminaires. Easy to install in new and retrot applications, it ts in the same mounting hoods as traditional incandescent Appleton A-51 luminaires with no rewiring. Models are available for Group A and B areas (AAL) as well as strictly Group C and D areas (AL).A-51 LEDArea/Task Lighting; Explosionproof, Dust-IgnitionproofHeavy duty gray epoxy powder coated guards provide protection. Color globes available (ALL1 and ALL2 models only) including: amber, red and green. Straight and angled porcelain reectors shape light. Single sided and three sided Exit signs available. Reported L70 life of 60,000 hours; CRI > 80Wide operating temperature range from -25°C to +55°C (-13°F to +131°F)Industry leading internal 6KV surge protection to prevent voltage spikes from possibly damaging the driverEasily retrots into existing A-51 mounting hoods with no rewiringAluminum heat sink and thermally conductive polymer based potting compound maintains low LED driver temperature ensuring long lifeGray epoxy powder coat, electrostatically applied paint resists corrosionAAL(Groups A, B, C and D)AL (Groups C and D)
18Product Selection Key NEC/CEC CertificationsAll Models• Suitable for Use in Wet Locations• cULus: E10444Group A and B areas (AAL Models)• Class I, Division 1, Groups A , B, C, D• Class II, Division, Groups F, G• Class IIIGroup C and D areas (AL Models)• Class I, Division 1, Groups C, D• Class II, Division 1, Groups E, F, G• Class IIIA-51 LED (continued)Area/Task Lighting; Explosionproof, Dust-IgnitionproofCertificationsEmergency Battery BackupOrdinary LocationNEC/CECATEX/IECExClass I Class IIClass IIIDivision 1Division 2Zone 1Zone 2Division 1Division 2Zone 20Zone 21Zone 22Zone 1Zone 2Zone 21Zone 22 Features SpecificationsVoltage:120-277 Vac, 50/60 Hz; 100-300 VdcRetrofit Equivalents: 100W – 300W IncandescentLumens: 1,600 to 3,200Efficacy: Up to 134 lm/wColor Temperatures: 3000K, 5000KCRI: 80+Ambient Temperature: -25°C to +55°C (-13°F to +131°F)LED Lumen Depreciation (L70):60,000+ hoursReplaceable Components:Globe (AL Models)Globe Assembly (AAL Models)SpecificationsA-51 LED: UL Listed and CSA Certified for Class I, Division 1, Group A LocationsAcetylene is a dangerous gas because of its highly ammable nature. Even a little spark can ignite it so it is given an odor for easy detection, otherwise it is odorless in its pure form. Acetylene has a very wide range of ammability. The lower ammable limit (LFL) is typically listed as 2.5% and the upper ammable limit (UFL) is listed as 81%. Although acetylene will not undergo combustion at concentrations above the UFL, it can undergo an explosive decomposition reaction, even at concentrations of 100%.Mounting Hoods for A-51 LEDCeiling Mount (AL Models and AAL Models)Pendant Mount (AL Models and AAL Models)15° Short Bracket(AL Models and AAL Models)Long Bracket(AL Models Only)25° Stanchion (AL Models Only)
19FeaturesThe Code•Master LED explosionproof luminaire is certied for Class I, Division 1 locations and offers a full range of lumen outputs and mounting options. Easy to install in new and retrot applications, it ts in the same mounting hoods as our Code•Master luminaires with no rewiring. Easy to maintain, it offers eld replaceable components and 60,000+ hours of operation with minimal maintenance. It is available in a full range of models equivalent to HID lamps from 70 to 750 Watts. The low prole design and optional diffused glass globe ensure adequate clearance and minimal glare in low ceiling applications, while the highest lumen output models provide ample lighting at mounting heights of 25 feet or higher.CodeMaster LEDArea/Task Lighting; Explosionproof, Dust-IgnitionproofDouble lead Acme threads for quick installation with only half as many turns and no sticking or galling.Driver can be quickly and easily accessed for replacement with optional fuse to protect circuits against power spikes.Clean, industrial design with no dirt traps for ease of maintenance.Multiple mounting options, including: pendant, ceiling, wall bracket and 25° stanchion.Easily retrots into existing Code•Master mounting hoods with no rewiringNEMA 4X cast copperfree aluminum body with baked epoxy powder coat nish Choice of clear glass lens or diffused lens to reduce glare in low ceiling applicationsOptional lens guard to protect against breakageSuperior thermal heat sink design. Cool operation from -40°C to +65°C (-40°F to +149°F)
20Product Selection Key NEC/CEC Certifications• Class I, Division 1 and 2, Groups B, C, D • Class I, Zone 1, Group IIB + H2• Class II, Division 1, Group E, F, G• Class II, Division 2, Group F, G• Class III• Simultaneous Exposure • Type 3R, 4X• IP66/67• Suitable for Use in Wet Locations• Marine Outside Type (Salt Water) • cCSAus: 164460, Certicate Number: 70030675 Use of a fuse voids Marine Outside Type (Salt Water) rating.CodeMaster LED (continued)Area/Task Lighting; Explosionproof, Dust-IgnitionproofCertificationsEmergency Battery BackupOrdinary LocationNEC/CECATEX/IECExClass I Class IIClass IIIDivision 1Division 2Zone 1Zone 2Division 1Division 2Zone 20Zone 21Zone 22Zone 1Zone 2Zone 21Zone 22 Features SpecificationsVoltage:120-277 Vac, 50/60 Hz or 125-300 Vdc347-480 Vac, 50/60 HzRetrofit Equivalents: 70W – 750W HIDLumens: 2,100 to 19,300Efficacy: Up to 131 lm/wColor Temperatures: 5000KCRI: 70+Ambient Temperature:-40°C up to +65°C (-40°F up to +149°F)LED Lumen Depreciation (L70):100,000+ hoursReplaceable Components: Driver, Globe AssemblySpecifications
21FeaturesAppleton Contender LED luminaires deliver exceptional efciency, performance and advanced engineering. The compact, light weight, low prole design is suited for low mounting heights. With four different eld replaceable globe options (clear and diffused polycarbonate, clear glass, or prismatic glass refractor) it can be customized to application requirements. With three light output levels, offering illumination up to 175W HID equivalent, the Contender LED Luminaire is designed to directly retrot (no adapter) to Crouse-Hinds™ Champ® VMV Series mounting hoods. Additionally, this series is certied with many of the Mercmaster LED Low Prole globes and accessories including the visor, angled reector, globe guards, and safety cable. Contender LED Area/Task Lighting; Enclosed and GasketedDirectly mounts to Crouse-Hinds Champ® mounting hoods (no adapter).Globe assembly can be quickly removed to replace the globe for modication of light output of the xture. Reduces storage requirements by minimizing SKUs and swapping/storing globes as necessary by application.Safety cable is slipped around the housing through casted retention points.High temperature silicon gaskets resist compression set and maintain sealIP68 Cord Gland Sealed wiring inlet to prevent water ingress into xture from conduitGray epoxy powder coat, electrostatically applied paint resists corrosionIP67 certied luminaire that includes an IP66 Driver with 6KV Surge ProtectionLEDs have been tested for over 18,000 hours and have a rated L70 of 100,000+ hours with a calculated L70 of much longer
22Contender LED (continued) Area/Task Lighting; Enclosed and GasketedNEC/CEC Certifications• Class I, Division 2, Group A, B, C, D• Class I, Zone 2, Group IIC• Class II, Division 1, Group E, F, G• Zone 21 and 22, Group IIIC• Class II, Division 2 Group F, G• Class III• Suitable for Use in Wet Locations • Marine Outside Type (Salt Water) For USA ONLY• Type 3R, 4 and 4X• IP66/67• Simultaneous Exposure• American Bureau of Shipping (ABS) Certied• cCSAus: 164460, Certicate Number: 70170001Product Selection Key Interchangeable with Crouse-Hinds™ Champ® Mounting HoodsCertificationsEmergency Battery BackupOrdinary LocationNEC/CECATEX/IECExClass I Class IIClass IIIDivision 1Division 2Zone 1Zone 2Division 1Division 2Zone 20Zone 21Zone 22Zone 1Zone 2Zone 21Zone 22 Crouse-Hinds™ Luminaires that mount to Champ® Mounting HoodsPendantFlexible Pendant Ceiling Wall Quad25 Degree StanchionStraight StanchionAPM2, APM3 HPM2 CM2, CM3TWM2, TWM3 QM25 JM5 PM5VMV Series - HID and LED DMV Series - HID and Fluorescent PVM Series - HID and LED LMV Series - HID Features SpecificationsVoltage:120-277 Vac, 50/60 Hz; 125-300 Vdc 347-480 Vac, 50/60 HzRetrofit Equivalents: 70W – 175W HIDLumens: 3,000 to 5,500Efficacy: Up to 125 lm/wColor Temperatures: 5000KCRI: 70+Ambient Temperature: -40°C to +65°C (-40°F to +149°F)LED Lumen Depreciation (L70):100,000+ hoursReplaceable Components: Driver, GlobesSpecifications
23Appleton ATX FDLED Series LED luminaires provide standard and emergency lighting in hazardous areas designated as Zone 1, 2, 21 and 22. These units are entirely self-contained in a ameproof enclosure, with borosilicate glass for increased protection in high-corrosion environments. A thermal heating cable is included on the low temperature model for reliable performance in -60°C (-76°F) ambient environmentsATX FDLED LEDArea/Task Lighting; Flameproof4725 lm (IIB)2400 lm (IIB+H2)400 lm (IIC)Impact resistant borosilicate glass sealed tube High impact resistance: 4J on glass and 7J on metal partsAluminum end caps and cover feature gray, anti-corrosion nishFeatures
24ATX FDLED LED (continued)Area/Task Lighting; FlameproofProduct Selection Key CertificationsEmergency Battery BackupOrdinary LocationNEC/CECATEX/IECExClass I Class IIClass IIIDivision 1Division 2Zone 1Zone 2Division 1Division 2Zone 20Zone 21Zone 22Zone 1Zone 2Zone 21Zone 22 ATEX/IECEx Certifications • Certication Type FDLED — Gas: Zone 1 and 2: – Conforming to ATEX 94/9/CE: II 2 G – Type of Protection: Ex d IIB (4725 lm version), Ex d IIB+H2 (2400 lm version), Ex d IIC (400 lm version) – Temperature Class: T6 — Dust: Zone 21 and 22: – Conforming to ATEX 94/9/CE: II 2 D – Type of Protection: Ex tb IIIC – Surface Temperature: +75°C (+167°F) (400 lm version) +80°C (+176°F) (2400 and 4725 lm version)• Ambient Temperature: -55°C to +60°C (-67°F to +140°F)• CE Declaration of Conformity: 50312-02• ATEX Certicate: INERIS 15 ATEX 0042X• IECEx Certicate: IECEx INE 15.0046X• Index of Protection according EN/IEC 60529: IP66/68• Impact Resistance (shock): IK09 (400 and 2400 lm version), IK08 (4725 lm version)• Internal Volume: > 2 dm3 (122 in³) - 2 litersFeatures SpecificationsVoltage:48/110/220V DC; 230V AC 50Hz110-254V AC, 50/60 HzRetrofit Equivalents: 1x18W - 2x36W FluorescentLumens: 400 - 4,725Efficacy: Up to 103 lm/wColor Temperatures: 5650KCRI: 70+Ambient Temperature: -55°C to +60°C (-67°F to +140°F)LED Lumen Depreciation (L70):60,000+ hoursReplaceable Components: LED Driver, Borosilicate GlassSpecifications
25ATX FELED Series Nonmetallic LEDArea/Task Lighting; Enclosed and GasketedAppleton ATX FELED Series Nonmetallic LED luminaires are easy to install, easy to maintain non-metallic linear xtures. The FELED is ideal for use in Zone 1 and Zone 21 locations and provides 2,000 to 8,000 lumens to t a wide variety of applications. Also available in a 3 hour emergency version, the FELED includes a built-in monthly self- test. Test results are displayed through multi-colored LED. They are easy to retrot in same mounting footprint as our Appleton FE series nonmetallic uorescent luminaires; saving time, labor and money.Contemporary, low prole design suitable for use in tight spaces and high wind zonesField replaceable LED driver and lensFiberglass reinforced polyester body — lightweight, corrosion resistant and impact resistant (IK10, the highest rating)Central hex key opening with unique patented release system to prevent damage.Latch assembly and elastomer gasket seals against water and dust ingress (IP66).Hinged polycarbonate lens for easy maintenance.Features
26ATEX/IECEx Certifications• Certication Type: FELED — Gas: Zones 1 and 2 – Conforming to ATEX 2014/34/EU: II 2 G – Type of Protection: Ex db eb mb IIC Gb – Temperature Class: T6 to T5 — Dust: Zones 21 and 22 – Conforming to ATEX 2014/34/EU: II 2 D – Type of Protection: Ex tb IIIC Db – Surface Temperature: +63°C to +85°C (+145°F to +185°F)• Ambient Temperature: -30°C up to +55°C (-22°F up to 122°F/ +131°F) (standard) and -20°C up to +50°C (-4°F up to 122°F) (emergency)• EU Declaration of Conformity: 50317• ATEX Certicate: LCIE 16 ATEX 3048X• IECEx Certicate: IECEx LCIE 16.0038X• Index of Protection according EN/IEC 60529: IP66• Impact Resistance (shock): IK10• Photobiological Safety, IEC 62778 and IEC 62471: RG0• American Bureau of Shipping (ABS) CertiedATX FELED Series Nonmetallic LED (contin u ed)Area/Task Lighting; Enclosed and GasketedProduct Selection Key CertificationsEmergency Battery BackupOrdinary LocationNEC/CECATEX/IECExClass I Class IIClass IIIDivision 1Division 2Zone 1Zone 2Division 1Division 2Zone 20Zone 21Zone 22Zone 1Zone 2Zone 21Zone 22 Features SpecificationsVoltage: 100-240 Vac, 50/60 HzRetrofit Equivalents: 1x18 W to 3x58 W FluorescentLumens: 2,500 – 7,050Efficacy: Up to 122 lm/wColor Temperatures: 5000K , 4000KCRI: 70+, 80+Ambient Temperature: -30°C to +55°C (–22°F to +131°F)LED Lumen Depreciation (L70):60,000+ hoursReplaceable Components: LED Driver, Diffuser, LensSpecifications
27FeaturesThe Appleton Mercmaster LED Generation 3 is a full-feature lighting solution with in a rugged and corrosion-resistant housing. They are designed to meet the most demanding task and area lighting requirements. Featuring seven lumen outputs, seven mounting types, four light distribution patterns, four replaceable globe choices, three color temperatures, two input voltages, and various retrot adapter options, this best-in-class LED achieves unprecedented application versatility and comfort.The Mercmaster LED Generation 3 is rated for Class I, Division 2 and Class II hazardous locations and is certied for ATEX/IECEx Zone 2 and 21 - 22. The Industrial Mercmaster LED Generation 3 is cULus Certied for ordinary (unclassied) locations.Mercmaster LED Generation 3Area/Task Lighting; Enclosed and GasketedMLGL3 - MLGL7/ IMLGL3 - IMLGL7 3,500 to 7,500 LumensMLGH9 - MLGH6/ IMLGH9 - IMLGH6 9,500 to 17,500 Lumens Optional diffused polycarbonate globe for increased glare control Up to 135 lumens per watt for maximum energy savingsSecondary optics for Type I, Type III, Type V and Type V Wide light distributionSuperior thermal heat sink design provides cool operation from –40°C to +65°C (–40°F to +149°F) – wide enough for any environment6KV standard surge protection – protects your investment and keeps you up and running Replaceable globes and LED drivers extend luminaire life even beyond 100,000 hoursHeavy guard provides extra protectionIP66/67, NEMA 4X for marine and wet locationsMLGL3 -MLGL7/ IMLGL3 -IMLGL7 2m - 6m (6ft - 20ft) Mounting HeightsMLGH9 - MLGH6 / IMLGH9 - IMLGH64.5m - 10.75m (15ft - 35ft) Mounting HeightsCaptive, stainless steel latch assembly (bolt and nut) closes securely while providing resistance to corrosive atmospheres.Swing-away design simplies wiring and installation. Extra-high hinge secures housing to hood during wiring.Safety cable is slipped around the housing through casted retention points.Interchangeable globes and guards for application versatility (some certication restrictions).
28Mercmaster LED Generation 3 (continued)Area/Task Lighting; Enclosed and Gasketed NEC/CEC CertificationsOrdinary Location (All Models)• Type 3R, 4, 4X• IP66/IP67• Suitable for Use in Wet Locations• Marine Outside Type (Salt Water)• American Bureau of Shipping (ABS) Certied• cCSAus: 164460, Certicate Number: 70129364Hazardous Location (MLG and MLGH Models)• Class I, Division 2, Groups A, B, C, D• Class II, Division 1 and 2, Group E, F, G• Class III• Class I, Zone 2 AEx ec IIC• Zone 21 AEx tb IIIC• Class I, Zone 2 Ex ec IIC• Zone 21 Ex tb IIIC• cCSAus: 164460, Certicate Number: 70112879ATEX/IECEx Certifications• Hazardous Location (MLG and MLGH Models)Certication Type: Mercmaster Generation 3 — Gas: Zones 2 – Conforming to ATEX 2014/34/EU: II 3 G – Type of Protection: Ex ec IIC T* Gc – Temperature Class: T6 to T3 — Dust: Zones 21 and 22 – Conforming to ATEX 2014/34/EU: II 2 D – Type of Protection: Ex op is tb IIIC T**°C Db Ex tc IIIC T**°C DcProduct Selection Key CertificationsEmergency Battery BackupOrdinary LocationNEC/CECATEX/IECExClass I Class IIClass IIIDivision 1Division 2Zone 1Zone 2Division 1Division 2Zone 20Zone 21Zone 22Zone 1Zone 2Zone 21Zone 22MLG MGZ IMLGFeatures SpecificationsVoltage:120-277 Vac, 50/60 Hz; 125-300 Vdc 347-480 Vac, 50/60 HzRetrofit Equivalents: 70W – 600W HIDLumens: 2,600 to 19,900Efficacy: Up to 160 lm/wColor Temperatures: 5000K/4000K/3000KCRI: 70+/80+/80+Ambient Temperature:-40°C to +65°C (-40°F to +149°F)[-20°C to +55°C (-4°F to +131°F) for Emergency version]LED Lumen Depreciation (L70):100,000+ hoursReplaceable Components: Driver, Globe, Battery Pack Specifications – Surface Temperature: +61°C to +95°C (+142°F to +203°F)• Ambient Temperature: -40°C up to +65°C (-40°F up to 149°F) • ATEX Certicate: Sira 17ATEX9365X• IECEx Certicate: IECEx SIR 17.0085X• Index of Protection according EN/IEC 60529: IP66• Impact Resistance (shock): IK08• Photobiological Safety, IEC 62778 and IEC 62471 Available in NEC/CEC only.
29Appleton Mercmaster LED Low Prole luminaires provide a broad, evenly distributed light pattern that can be tailored in the eld. Choose the right lighting levels for any low-mount application while eliminating spotlight effects and dark spots. They offer a choice of globes and an optional 30˚ reector to achieve the optimum light distribution for any application. This is the one harsh and hazardous location luminaire you can specify to meet all your low-mount application requirements, without compromise.Mercmaster LED Low Prole Luminaires are certied for Class I, Division 2, Class II, and Class III hazardous locations, rated for use in marine and wet locations, and are globally certied for ATEX/IECEx Zone 2, 21 and 22. The Industrial Mercmaster LED Low Prole is cCSAus Certied for ordinary (unclassied) locations.Mercmaster LED Low ProfileArea/Task Lighting; Enclosed and GasketedIMLLED/MLLEDFeaturesCaptive, stainless steel latch assembly (bolt and nut) closes securely while providing resistance to corrosive atmospheres.Easy to wire terminal housing. IP66/67 Driver with 6KV Surge Protection. Optional fuse for extra protection.Safety cable is slipped around the housing through casted retention points.Optional watertight pendant hood available for installation in water prone conduit systems. High temperature silicone gaskets prevent water ingress and corrosionMounting Adapters for legacy Mercmaster HID xture retrotsReplaceable LED drivers extend luminaire life, beyond 60,000 hoursSuperior thermal heat sink design. Cool operation from -40°C to 65°C (-40°F to +149°F)Interchangeable lenses in clear or frosted for glare reductionMetalized reector enhances the performance and efcacy of the LED array
30Mercmaster LED Low Profile (continued)Area/Task Lighting; Enclosed and GasketedNEC/CEC CertificationsOrdinary Location (All Models)• Type 3R, 4 and 4X• IP66/IP67• Suitable for Use in Wet Locations • Marine Outside Type (Salt Water) For USA ONLY• American Bureau of Shipping (ABS) Certied• cCSAus: 164460, Certicate Number: 70134063Hazardous Location (MLLED Models)• Class I, Division 2, Groups A, B, C, D• Class I, Zone 2, AEx ec IIC• Class II, Division 1, Group E, F, G• Zone 20, Group IIIC • Zone 21, AEx tb IIIC• Class II, Division 2, Group F, G• Class III• Simultaneous ExposureATEX/IECEx CertificationsHazardous Location (MLLED Models)• Certication Type: Mercmaster Low Prole — Gas: Zones 2 – Conforming to ATEX 2014/34/EU: II 3 G – Type of Protection: Ex ec IIC T* Gc – Temperature Class: T5 to T4 — Dust: Zones 21 and 22 – Conforming to ATEX 2014/34/EU: II 2 D – Type of Protection: Ex op is tb IIIC T**°C Db – Ex tc IIIC T**°C DcProduct Selection Key CertificationsEmergency Battery BackupOrdinary LocationNEC/CECATEX/IECExClass I Class IIClass IIIDivision 1Division 2Zone 1Zone 2Division 1Division 2Zone 20Zone 21Zone 22Zone 1Zone 2Zone 21Zone 22MLLED IMLLED – Surface Temperature: +66°C to +88°C (+151°F to +190°F)• Ambient Temperature: -40°C up to +65°C (-40°F up to 149°F) • ATEX Certicate: Sira 17ATEX9365X• IECEx Certicate: IECEx SIR 17.0085X• Index of Protection according EN/IEC 60529: IP66• Impact Resistance (shock): IK08• Photobiological Safety, IEC 62778 and IEC 62471Features SpecificationsVoltage:120-277 Vac, 50/60 Hz; 125-300 Vdc 347-480 Vac, 50/60 HzRetrofit Equivalents: 70W – 175W HIDLumens: 2,800 to 5,500Efficacy: Up to 125 lm/wColor Temperatures: 3000K, 4000K, 5000KCRI: 70+/70+/70+Ambient Temperature:-40°C to +65°C (-40°F to +149°F)[-20°C to +55°C (-4°F to +131°F) for Emergency version]LED Lumen Depreciation (L70):100,000+ hoursReplaceable Components:Driver, Globe, Battery Pack, Battery Management ModuleSpecifications Available in NEC/CEC only.
31The Appleton Viamaster LED features a contemporary, low prole design that is suitable for tight spaces. It is lightweight for easy handling and is designed to simplify installation and maintenance. A terminal block with ample wiring room provides quick and secure electrical connections. Its industry leading thermal management ensures safe, reliable operation over a wide temperature range. Field replaceable components can be accessed by swinging away the hinged cover, secured with captive screws. Viamaster LED is available in a full range of lumen outputs, with light distribution equivalent to uorescent luminaires.The Viamaster LED Luminaire is ideal for use in NEC and CEC Governed harsh and hazardous locations. The ATX Viamaster LED is ideal for use in ATEX and IECEx Governed hazardous locations.Viamaster LEDArea/Task Lighting; Enclosed and GasketedLLED/ LLEDA (2,200 to 7,800 lumens)LED Indicator LED ArrayHinged design with captive screws for safe, easy access to replace components, including driver and polycarbonate lens.Fits tight spaces and low ceiling. Same footprint as Appleton FV, FE and FN uorescent luminaires.Emergency version available. Up to 1,250 lumens of illumination for 90 minutes. Functional diagnostic test self-initiates every 14 days.Dual terminal blocks, and multiple entries standard for easy through wiring.
32NEC/CEC Certifications (NEC/CEC models only)• Class I, Division 2, Groups A, B, C, D• Class I, Zone 2, Group IIC• Class II, Division 2, Groups F, G• Zone 22, Group IIIB• Class III• Type 3R, 4, 4X• IP66/67• Suitable for Use in Wet Locations• Marine Outside Type- For USA Only • cCSAus: 164460, Certicate Number: 70013699 Fusing option not available with Marine Outside Type (Salt Water) rating. Fusing option not permitted for cUL.ATEX/IECEx Certifications (ATX models only)• Certication Type: LLEDA — Gas: Zone 2 – Conforming to ATEX 94/9/EC: II 3 G – Protection Level: EPL Gc – Ex Protection: Ex nA IIC – T Rating: See website for more information (T6 to T3) – EC Declaration of Conformity: 50309 – ATEX Certicate: LCIE 15 ATEX 1003X – IECEx Certicate: IECEx LCIE 15.0010X — Dust: Zones 21 and 22 – Conforming to ATEX 94/9/EC: II 2 D and II 3 D – Protection Level: EPL Db and Dc – Ex Protection: Ex tb IIIC and Ex tc IIICViamaster LED (contin u ed)Area/Task Lighting; Enclosed and GasketedFeatures SpecificationsVoltage:120-277 Vac; 50/60 Hz347-480 Vac; 50/60 HzRetrofit Equivalents: 1x18W up to 3x58 W FluorescentLumens: 1,800 – 7,800Efficacy: Up to 100 lm/w Color Temperatures: 5650KCRI: 70+Ambient Temperature: -40°C to +65°C (-40°F to +149°F)LED Lumen Depreciation (L70):60,000+ hoursReplaceable Components: LED Driver, Lens CoverSpecifications – T Rating: See website for more information [+63°C to +84°C (+145°F to +183°F)] – EC Declaration of Conformity: 50309 – ATEX Certicate, Zone 21: LCIE 15 ATEX 3006X – ATEX Certicate, Zone 22: LCIE 15 ATEX 1003X – IECEx Certicate, Zone 21 and 22: IECEx LCIE 15.0010X • Ambient Temperature: -40°C up to +65°C (-40°F up to +149°F)• Index of Protection: IP66, IK08• Ex Standards: EN/IEC 60079-0; 60079-15; 60079-31• Product Standards: EN/IEC 61347-1; 61347-2; 61598-1• EMC Standards: EN/IEC 61000.4.2; 61000.4.3; 61000.4.4; 61000.4.5; 61000.4.6; 61000.4.8; 61000.4.11Product Selection Key CertificationsEmergency Battery BackupOrdinary LocationNEC/CECATEX/IECExClass I Class IIClass IIIDivision 1Division 2Zone 1Zone 2Division 1Division 2Zone 20Zone 21Zone 22Zone 1Zone 2Zone 21Zone 22LLED LLEDA Available in NEC/CEC only.
33Appleton Areamaster Generation 2 LED luminaires deliver best-in-class LED performance. The redesigned Areamaster LED provides greater versatility, with low lumen models from 9,000 to 19,500 lumens and high lumen (HL) models from 24,000 to 38,000 lumens and a choice of beam patterns to meet your diverse oodlighting needs. Featuring new optic designs for superior uniformity and coverage, Areamaster Generation 2 LED luminaires provide HID-equivalent lighting that saves over 75% in energy costs and practically eliminates maintenance burdens. Areamaster Generation 2 LED and HL luminaires are certied for NEC and CEC Class I, Division 2 and Class II hazardous locations, marine and wet locations as well as ATEX/IECEx Zones 1, 2, 21 and 22. Industrial Areamaster Generation 2 LED and HL luminaires are cULus Certied for ordinary (unclassied) locations.Areamaster Generation 2 and Areamaster Generation 2 HL LEDFlood Lighting; Enclosed and GasketedAMLG/ IAMLG9,500 to 19,500 lumensAMLH/ IAMLH24,000 to 38,000 lumensFrosted glass available for glare controlSuperior thermal heat sink design provides cool operation from –40°C to +65°C (–40°F to +149°F)Compact size and low weight High temperature silicone gaskets prevent water ingress and corrosionReplaceable LED drivers extend luminaire life even beyond 60,000 hoursYoke bracket is designed to utilize standard Areamaster sliptters and offers a full 180° of adjustmentAMLG/ IAMLG AMLH/ IAMLHHeavy gauge stainless steel wire guard provides extra protection; polyester powder coated aluminum visor prevents unwanted overspill and uplight.Gasketed front wiring compartment with screw terminal block, designed with easy-to-pull hinged handle and captive screws.Optional safety cable design with multiple cast retention points.Features
34Areamaster Generation 2 and Areamaster Generation 2 HL LED (conti n u ed)Flood Lighting; Enclosed and GasketedNEC/CEC CertificationsOrdinary Location (All Models)• Type 3R,4,4X• IP66/67• Suitable for Use in Wet Locations • Marine Outside Type (Salt Water) for USA Only• American Bureau of Shipping (ABS) Certied• cCSAus: 164460 Certicate Number: 70073608Hazardous Location (AMLG and AMLH Models)• Class I, Division 2, Groups A, B, C, D• Class I, Zone 2, Group IIC• Class II, Division 1 and 2, Groups E,F,G• Class III• Zone 20 and 21 Group IIIC, Zone 22 Group IIIB• Simultaneous Exposure• cCSAus: 164460 Certicate Number: 70073611Features SpecificationsVoltage:120-277 Vac, 170-300 VDC; 347-480 Vac; 50/60 HzRetrofit Equivalents: 175W-1500W HIDLumens: 9,500 – 38,000Efficacy: Up to 140 lm/wColor Temperatures: 5000K, 3000KCRI: 70+, 80+Ambient Temperature: -40°C to +65°C (-40°F to +149°F)LED Lumen Depreciation (L70):100,000+ hoursReplaceable Components: LED Driver, Lens CoverSpecificationsProduct Selection Key CertificationsEmergency Battery BackupOrdinary LocationNEC/CECATEX/IECExClass I Class IIClass IIIDivision 1Division 2Zone 1Zone 2Division 1Division 2Zone 20Zone 21Zone 22Zone 1Zone 2Zone 21Zone 22AMLG / AMLH AMLZ / AMHZ IAMLG / IAMLHATEX/IECEx Certifications Hazardous Location (AMLG and AMLH Models)• Certication Type: Areamaster Gen 2 — Gas: Zone 2 – Conforming to ATEX 2014/34/EU: II 3 G – Type of Protection: Ex ec IIC Gc – Temperature Class: T5 to T3 — Dust: Zone 22 – Conforming to ATEX 2014/34/EU: II 3 D – Type of Protection: Ex tc IIIC Dc – Surface Temperature: +85°C to +100°C (+185°F to +212°F)• Ambient Temperature: -40°C up to +65°C (-40°F up to +268°F)• EU Declaration of Conformity: 50317• ATEX Certicate: SIRA 17ATEX3241• IECEx Certicate: IECEx SIR 17.0079• Index of Protection according EN/IEC 60529: IP66• Impact Resistance (shock): IK10• Photobiological Safety, IEC 62778 and IEC 62471: RG0
35Baymaster and Baymaster HL LEDHigh Bay Lighting; Enclosed and GasketedAppleton Baymaster LED luminaires quick-mount pendant system and secondary optics combine innovation, reliability, and versatility to bring you a best in class, high bay luminaire. With exceptional efciency and unbeatable performance, this luminaire offers quicker installation speeds and easier maintenance. The Baymaster LED offers 9K, 15K and 19K lumen levels and the Baymaster HL offers 4K, 30K and 38K lumen levels. Both models offer two color temperatures and three NEMA beam patterns. Baymaster LED and HL LED luminaires are certied for NEC and CEC Class I, Division 2 and Class II hazardous locations, marine and wet locations as well as ATEX/IECEx Zones 1, 2, 21 and 22. Industrial Baymaster LED and HL luminaires are cULus Certied for ordinary (unclassied) locations.BLL(P)/ IBLL(P) 9,500 to 19,000 LumensBHL(P)/ IBHL(P)24,000 to 38,000 LumensOptional frosted glass for increased glare control Superior thermal heat sink design provides cool operation from –40°C to +65°C (–40°F to +149°F) – wide enough for any environment6KV standard surge protection – protects your investment and keeps you up and runningCompact size and low weight for single person installationReplaceable cover and LED drivers extend luminaire life even beyond 84,000 hoursHeavy gauge stainless steel wire guard provides extra protectionBLL(P)/ IBLL(P) BHL(P)/ IBHL(P)FeaturesWith its quick-mount pendant system, installation and maintenance have never been easier. Simply pre-wire the mounting hood, line the arrows up, and lock the Baymaster into place.As an alternative to our innovative quick mount, we offer an optional Y cable mounting kit. Simply attach 4 eyebolts and wire to the provided screw terminals in our eld wiring compartment.Screw terminal block provided in a gasketed, isolated wiring compartment.
36Features SpecificationsVoltage:120-277 Vac, 170-300 VDC; 347-480 Vac; 50/60 HzRetrofit Equivalents: 175W-1500W HIDLumens: 8,700 – 39,000Efficacy: Up to 140 lm/wColor Temperatures: 5000K, 3000KCRI: 70+, 80+Ambient Temperature: -40°C to +65°C (-40°F to +149°F)LED Lumen Depreciation (L70):100,000+ hoursReplaceable Components: LED Driver, Lens CoverCertificationsEmergency Battery BackupOrdinary LocationNEC/CECATEX/IECExClass I Class IIClass IIIDivision 1Division 2Zone 1Zone 2Division 1Division 2Zone 20Zone 21Zone 22Zone 1Zone 2Zone 21Zone 22BLL / BHL BLZ / BHZ IBLL / IBHLBaymaster and Baymaster HL LED (continued)High Bay Lighting; Enclosed and GasketedNEC/CEC Certifications Ordinary Location (All Models)• Type 3R, 4, 4X• IP66/67• Suitable for Use in Wet Locations • Marine Outside Type (Salt Water) for USA Only• American Bureau of Shipping (ABS) Certied• cCSAus: 164460, Certicate Number: 70073607 Hazardous Location (BHL and BLL Models)• Class I, Division 2, Groups A, B, C, D • Class I, Zone 2, Group IIC• Class II, Division 1 and 2, Group E, F, G• Class III• Zone 20 and 21, Group IIIC• Zone 22, Group IIIB• Simultaneous Exposure• cCSAus: 164460, Certicate Number: 70073611SpecificationsProduct Selection Key ATEX/IECEx Certifications Hazardous Location (BHL and BLL Models)• Certication Type: Baymaster LED — Gas: Zone 2 – Conforming to ATEX 2014/34/EU: II 3 G – Type of Protection: Ex ec IIC Gc – Temperature Class: T5 to T3 — Dust: Zone 22 – Conforming to ATEX 2014/34/EU: II 3 D – Type of Protection: Ex tc IIIC Dc – Surface Temperature: +85°C to +100°C (+185°F to +212°F)• Ambient Temperature: -40°C up to +65°C (-40°F up to +268°F)• ATEX Certicate: SIRA 17ATEX3241• IECEx Certicate: IECEx SIR 17.0079• Index of Protection according EN/IEC 60529: IP66• Impact Resistance (shock): IK10• Photobiological Safety, IEC 62778 and IEC 62471: RG0
37ATX DEMULED LED Series luminaires provide adequate lighting and/or visual indication of access on exit routes during an evacuation in a hazardous environment. They can be installed in hazardous areas designated as Zone 1 and 2, 21 and 22ATX DEMULED LEDEmergency Lighting; FlameproofProduct Selection Key CertificationsEmergency Battery BackupOrdinary LocationNEC/CECATEX/IECExClass I Class IIClass IIIDivision 1Division 2Zone 1Zone 2Division 1Division 2Zone 20Zone 21Zone 22Zone 1Zone 2Zone 21Zone 22 Features SpecificationsVoltage: 230 Vac, 50 HzLumens: 400/ 45Efficacy: 110 lm/w Color Temperatures: 5650KCRI: 70 +Ambient Temperature:Escape route lighting: -5°C to +30°C (-22°F to +131°F). Space lighting: -30°C to +55°C (-22°F to +131°F) LED Lumen Depreciation (L70):60,000+ hoursEmergency Duration: 1 HourReplaceable Components: Driver, BatterySpecificationsATEX/IECEx Certifications• Certication Type: DEMULED — Gas: Zone 1 and 2 – Conforming to ATEX 94/9/CE: II 2 G – Type of Protection: Ex d IIC – Temperature Class: T6 — Dust: Zone 21 and 22: – Conforming to ATEX 94/9/CE: II 2 D – Type of Protection: Ex tb IIIC – Surface Temperature: +75°C (167°F)• Ambient Temperature: -30°C to +55°C (-22°F to +131°F) • CE Declaration of Conformity: 50314• ATEX Certicate: INERIS 15ATEX0056X• IECEx Certicate: IECEx INE 15.0052X• Index of Protection according EN/IEC 60529: IP66/68 (10m/1h)• Impact Resistance (shock): IK09• Internal Volume: > 2 dm³ (122 in³) - 2 liters• Conforming to NF AEAS Optimum operating temperature for battery is -5°C to +30°C (+23°F to +86°F).
38ATEX/IECEx Certifications• Certication Type: FLd — Gas: Zone 1 - 2 – Conforming to ATEX 94/9/CE: II 2 G – Type of Protection: Ex d IIC – Temperature class: T6 — Dust: Zone 21 - 22 – Conforming to ATEX 94/9/CE: II 2 D – Type of Protection: Ex tD A21 – Surface Temperature: T80°C (T176°F)• Ambient Temperature: -40°C to +55°C (-40°F to +131°F) • ATEX Certicate: LCIE 97/ ATEX 6012• IECEx Certicate: IECEx LCI 04.0018• Index of Protection according EN/IEC 60529: IP66/68• Impact Resistance (shock): IK08• Internal Volume: > 2 dm3 (122 in³) - 2 liters• Conforming to NF AEAS • American Bureau of Shipping (ABS) CertiedAppleton ATX FDBAES Series LED luminaires provide emergency lighting in hazardous areas designated as Zone 1, 2, 21 and 22. These units are entirely self-contained in a ameproof enclosure, and include a built in automatic self-test system. Switched, unswitched, addressable switched and addressable unswitched versions are available.ATX FDBAES LEDEmergency Lighting; FlameproofProduct Selection Key CertificationsEmergency Battery BackupOrdinary LocationNEC/CECATEX/IECExClass I Class IIClass IIIDivision 1Division 2Zone 1Zone 2Division 1Division 2Zone 20Zone 21Zone 22Zone 1Zone 2Zone 21Zone 22 Features SpecificationsVoltage: 230 Vac, 50/60 HzLumens: 540/ 55Efficacy: 110 lm/w Color Temperatures: 5650KCRI: 70 +Ambient Temperature: -40°C to +55°C (-40°F to +131°F)LED Lumen Depreciation (L70):60,000+ hoursEmergency Duration: 1 HourReplaceable Components: Driver, BatterySpecifications Optimum operating temperature for battery is -5°C to +30°C (+23°F to +86°F).
39Features SpecificationsVoltage: 230 Vac, 50/60 HzLumens: 540/ 55Efficacy: 110 lm/w Color Temperatures: 5650KCRI: 70 +Ambient Temperature:-20°C/-40°C to +55°C (-4°C/-40°F to +131°F)LED Lumen Depreciation (L70):60,000+ hoursEmergency Duration: 1 HourReplaceable Components: Driver, BatteryATEX/IECEx Certifications• Certication Type: FLn — Gas: Zone 2 – Conforming to ATEX 94/9/CE: II 3 G – Type of Protection ‘nA’: Type of Protection ‘nA’ – Type of Protection ‘nR’ : Ex nR IIC T4 Gc – Temperature class: T6 (nA) or T4 (nR) – Ambient Temperature: -20°C to +55°C (-4°F to +131°F) — Dust: Zone 21 – Conforming to ATEX 94/9/CE: II 2 D – Type of Protection: Ex tD A21 – Surface Temperature: T75°C (T167°F) – Ambient Temperature: -40°C to +55°C (-40°F to +131°F) — Dust: Zone 22 – Conforming to ATEX 94/9/CE: II 3 D – Type of Protection: Ex t IIIC Dc – Surface Temperature: T75°C (T167°F) – Ambient Temperature: -20°C to +55°C (-4°F to +131°F) Appleton ATX FNES Series LED luminaires provide emergency lighting and/or visual indication of access and exit routes during an evacuation. They are designed for use in hazardous areas designated as Zone 2, 21 and 22. The FNES Series can be equipped with a variety of labels to indicate exit routes. These units are entirely self-contained, and include a built in automatic self-test system.ATX FNES LED Emergency LightingProduct Selection Key CertificationsEmergency Battery BackupOrdinary LocationNEC/CECATEX/IECExClass I Class IIClass IIIDivision 1Division 2Zone 1Zone 2Division 1Division 2Zone 20Zone 21Zone 22Zone 1Zone 2Zone 21Zone 22 Specifications• ATEX Certicate: LCIE 03 ATEX 6072 (Zone 2-22), LCIE 02 ATEX 6067 (Zone 21)• IECEx Certicate: IECEx LCI 04.0021 (Zone 2-22)• Index of Protection according EN/IEC 60529: IP66/67• Impact Resistance (shock): IK10• Conforming to NF AEAS Optimum operating temperature for battery is -5°C to +30°C (+23°F to +86°F).
40NEC/CEC Certifications• UL Standards: — 1598A (Supplemental Requirements for Luminaires for Installation on Marine Vessels) — 924 (Emergency Lighting and Power Equipment) — 844 (Electric Luminaires Hazardous Locations)• CSA Standards: — C22.2 No. 141-M1985 unit equipment for emergency lighting — C22.2 No. 137-M1981 non-incendive electrical equipment for use in Class I, Division 2 hazardous locations• Life Safety Code NFPA101® – Section 5-9 (Emergency Lighting)• Marine wet locations suitability, Type 4X• cCSAus Certied: 2715744• American Bureau of Shipping (ABS) CertiedThe Appleton N2LED Series emergency system provides illumination for safe egress through doors, aisle-ways, stairs, walkways, exit paths, and outer perimeter walls during interruption of normal power. The non-metallic emergency egress lighting systems is available with up to two direct mounted lamps on the main or remote units. The system supports up to 4 light heads in any main/remote combination utilizing up to 6 Watts of output power. This allows for a main unit without any light heads to drive up to 4 remote units or any other combination of 4 lights. They provide 100% lumen output for 90 minutes of operation with four light heads or 180 minutes of operation with two light heads.N2LED EmergencyEmergency Lighting; Enclosed and GasketedProduct Selection Key CertificationsEmergency Battery BackupOrdinary LocationNEC/CECATEX/IECExClass I Class IIClass IIIDivision 1Division 2Zone 1Zone 2Division 1Division 2Zone 20Zone 21Zone 22Zone 1Zone 2Zone 21Zone 22 Features SpecificationsVoltage: 120 277 Vac, 50/60 HzAmbient Temperature: 0°C to +55°C (+32°F to +131°F)Replaceable Components:Lamps, Battery Pack, Circuit Charger BoardSpecifications
41Lighting LayoutsLet Emerson's team of Lighting Applications Engineers design a professional solution to accommodate your diverse lighting needs. We design single rooms, whole oors, entire buildings and outdoor projects. E-mail available lighting, site, building or oor plan drawings, along with installation specics to: appgrp.lighting_layout@emerson.comDIALux™ and the Appleton Plug-InDIALux is one of the world’s leading software programs for planning, calculating and visualizing light. The complimentary Appleton Plug-In contains IES les for Appleton luminaires. Users have the ability to search for a specic solution according to area classication, light source, mounting type or available globe option. Designers have the freedom to customize their lighting solutions by downloading the free software and the Appleton Plug-In at www.masteringled.com. Sample Our Solutions Installing a sample is the best method to evaluate a luminaire’s suitability for a particular application or location. Try one out by contacting your local Appleton representative to request a sample today. LEARN MOREThe new standard for reliable LED lighting that saves energy and maintenance costs while delivering superior illumination is here. See it clearly. Contact your local Appleton representative or visit www.masteringled.com today.Lighting Services
42Our full-range of LED lighting solutions combine the power of advanced LED technology and precision engineering to deliver superior illumination with unparalleled protection.
Maximize usable light enabling you to comfortably and safely work in harsh or hazardous environments.Appleton is the cornerstone brand of Emerson's Electrical Apparatus and Lighting business; trusted worldwide to make electrical installations safer, more productive and more reliable.The Emerson logo is a trademark and service mark of Emerson Electric Co. Appleton is a registered trademark of Appleton Grp LLC. All other marks are the property of their respective owners. © 2018 Emerson Electric Co. All rights reserved. Emerson.comLinkedIn.com/company/emersonUnited States (Headquarters) Appleton Grp LLC9377 W. Higgins RoadRosemont, IL 60018United StatesT +1 800 621 1506Australia Sales OfficeBayswater, Victoria T +61 3 9721 0348Europe ATX SASEspace Industriel Nord35, rue André Durouchez, CS 9801780084 Amiens Cedex 2, FranceT +33 3 2254 1390China Sales OfficeShanghai T +86 21 3338 7000CanadaEGS Electrical Group Canada Ltd.99 Union StreetElmira ON, N3B 3L7CanadaT +1 888 765 2226Middle East Sales OfficeDammam, Saudi ArabiaT +966 13 510 3702Chile Sales OfficeLas CondesT +56 2928 4819India Sales OfficeChennaiT +91 44 3919 7300Korea Sales OfficeSeoulT +82 2 3483 1555Jebel Ali- Dubai OfficeEmerson, Building AAppleton GroupJebel Ali Free Zone- SouthT +971 4 811 81 00Asia Pacific EGS Private Ltd.Block 4008, Ang Mo Kio Ave 10, #04-16 TechPlace 1, Singapore 569625 T +65 6556 1100Latin America EGS Comercializadora Mexico S de RL de CVCalle 10 N°145 Piso 3Col. San Pedro de los PinosDel. Álvaro ObregonCiudad de México. 01180T +52 55 5809 5049